automotive
The automotive sector is an industry of particular importance to us. For over 16 years, we have been implementing long-term, high-volume projects for customers from all over Europe. The experience we have gained, and the constant development of our production capabilities enable us to implement increasingly complex and demanding projects. Observing industry development trends and the needs of our customers, in 2022 we launched production in a cleanroom in accordance with the ISO8 standard, which makes us one of the leading converting companies in Europe.
products
we apply
our advantages in the automotive industry
Repeatable product quality from implementation to series production.
Expert selection of manufacturing technology and material tailored to the customer's needs.
We meet the rigorous requirements of automotive, electronics and OCA production
Development of PPAP documentation by an expert with many years of experience
Only proven raw materials/materials
areas of application
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Handle fastening
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Rear lamp seal
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Pin connector fastening
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Parking sensor fastening
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Engine compartment insulation
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Antenna fastening
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Air inlet seal
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Speaker seal
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Emblem fastening
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Rear wheel arch damping
Case study
Detached seal in car doors
Problem
The customer reported an issue with the seal of the door lock in car doors detaching. The seal, made of PVC foam, was installed at the final stage of production.
Analysis
After conducting a detailed analysis of the assembly process, we determined that the main cause of the problem was the greasy surface of the metal on which the seal was mounted.
Solution
We proposed using a cut-out from masking tape, which was to be applied to the metal component at the first stage of the process. The tape was intended to serve as a protective barrier against contaminants, eliminating potential adhesion issues. The tape was removed before the seal application, ensuring a clean and prepared surface for mounting.
Result
By implementing the proposed solution, we completely eliminated the possibility of the component becoming greasy during the process. The seal was mounted without any issues, and poor adhesion was effectively resolved. The new approach to the assembly process allowed for smooth production, eliminating disruptions related to adhesion issues. Thorough problem analysis and the use of an innovative solution effectively addressed the seal adhesion problem.
We deliver
solutions for
team work and customer service
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first contact
Each process starts with a meeting and conversation with the customer in order to listen carefully and identify their needs and problems.
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assessment
We perform a detailed assessment to obtain the information necessary to understand the customer's situation.
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concept
Based on previous analyzes and collected data, we present the client with a concept for solving his problem.
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offer
We prepare a personalized offer tailored to the client's needs, presenting it in a clear and understandable way.
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samples
Based on the approved concept, we produce samples. Thanks to them, the customer tests the solution in production conditions. This is necessary for process validation.
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acceptance
After testing, the client accepts the presented solution or reports elements for improvement. If a given solution does not meet expectations, we work on a new concept.
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acceptance and execution of the order
After accepting the technical and commercial conditions, we proceed to process the order.
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