our technical facilities
We take care to develop our technology capabilities to provide the best solutions. Every year, we invest in new machinery and equipment in order to implement newer products, as well as to improve the efficiency of production processes while ensuring the quality of the product delivered. In our park we are able to produce complex, multi-dimensional products for the most demanding industries.
cleanroom
In the cleanroom lab we are able to control the amount of particles and pollutants in the air, as well as the parameters such as humidity, temperature and pressure. Here we manufacture products requiring a high level of cleanliness.
Our cleanroom has a separate machinery park and a laboratory that is independent of other production areas. Here we can constantly monitor environmental conditions, measure the amount of particles generated in the process and the dimensions of the product. We perform regular cleanliness audits and inspections in accordance with the VDA 19.1 standard and the ISO 14644 room classification. Moreover, our operating procedures are in accordance with the VDA 19.2 standard.
Careful documentation and analysis of cleanliness measurement results are essential for continuous process improvement. As a result, we provide our customers with a product that meets the required industry standards.
- 165 m2
- internal laboratory
- ISO cleanroom class 8
- Qualified personnel
- Compliant with all standards
- Modern machinery
lab
quality control
Laboratory work allows us to maintain the quality of our products at the highest level and to improve our technology by introducing cutting-edge production solutions, as well as to meet the needs of the industries we cooperate with.
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supply control process
We assess our suppliers not only on the basis of their certificates, but also on the results of inspections performed by our in-house laboratory. With this comprehensive quality control system, we can ensure that all materials used in the production process comply with the highest quality standards. Such system guarantees not only compliance with external requirements, but also gives us full confidence as to the quality of the materials we use in our production.
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in-process control
CVGS has twenty years of experience, during which the company has perfectly developed optimal inspection methods and their frequency. Our expertise includes not only dimensional inspection, but also tests such as adhesion assessment, perforation tests and KISS-CUT and DIE-CUT precision cutting. In our business, the priority is to maintain high quality awareness among our employees, which lead to excellent results in the area of quality control.
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final control
In our company, the final control system includes not only the standard shipment control in accordance with the documentation and identification process, but also random product audits by the quality department. As part of them, we carefully check several key elements that are important for the quality of the final product. We check the dimensions in order to ensure full compliance with the customer's specifications. We carefully assess the quality of cutting. Additionally, we check whether the packaging method used is appropriate and protects the products in accordance with our requirements.
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types of tests
- 90 and 180 degree peel test - density testing - compression and recovery tests - testing in a climatic chamber - cleanliness control - product inspection - initial tack test
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quality control tools
Memmert CTC256 climatic chamber In short, climate chambers are an essential tool in today's research and production environment, allowing precision testing to be performed under controlled atmospheric conditions. Strength machines Main use for testing the adhesion of adhesive layers according to Metdo Peel 90° and 180° and the loop tack test. They also allow you to perform various tests, such as tension, elongation, and compression, which enable a full assessment of the mechanical properties of materials. Precise scale For testing the density of materials KEYENCE measuring microscope Used for testing technical cleanliness in our Cleanroom and with the ability to measure details with a maximum size of 100x100 mm. Ultrasonic thickness gauge with data analysis function It allows you to analyze the thickness of delivered materials, including observing supply trends. Is the thickness distribution for the delivered batches. Vision systems used to precisely measure product dimensions and ensure 100% control, including stopping the process when non-compliant details are detected. Temperature and humidity recorders They are used to monitor and record temperature and humidity data under specific process conditions, and enable accurate tracking of changes in environmental conditions to meet specific standards and regulations. With an alarm function when set conditions are exceeded. CVGS uses them, among others, in the laboratory, in the warehouse and in processes requiring supervision of these parameters. Shore hardness tester: It is mainly used to measure the hardness of elastomers and other soft materials. The measurement involves immersing a special penetrator into the material and measuring the penetration depth.
production facility
- over 70 employees
- total area of 7000 m2 of area
- 2 locations
- established in 2003
- ISO and AIATF certified
machinery park
- laminating
- CNC cutting
- tape cutting
- cutting and spooling
- large-format cutting
- rotary die-cutting
- laser cutting
- flatbed die-cutting
- plotter cutting
rapid prototyping
Rapid prototyping is a method of reducing the costs associated with starting serial production. With prototype series, our customers can test the product in a real production environment without incurring the costs of launching full production. Our engineering department can propose making a prototype in accordance with the design specifications
engineering department
We strive for maximum efficiency in the development of new products intended for safe window transportation and converting services. Our aim is to provide our customers with the security they need. We use modern cutting technologies, such as laser cutting and CNC plotter. Our work is based on individual customer standards and the provided technical documentation. When customers don't know how their final product should look like, we can produce prototype of details using advanced CAD engineering tools. .
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product implementation with APQP
The main goal of APQP is to structure the production process, which includes the most important tasks. APQP involves creating a production quality control plan to ensure quality that will satisfy the customer.
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production Part Approval Process
The process of approving parts for series production, known as the Production Part Approval Process (PPAP), plays a key role in the automotive industry. It is derived from the US QS-9000 system and includes 18 documents, with the most important - PSW (Part Submitted Warranty). PPAP is a special requirement provided by the supplier to confirm that all customer expectations have been met.
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functional tests with the quality department
The quality testing of our products ensures that we provide our customers with reliable solutions.
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cooperation with technical universities and research institutes
This cooperation gives us additional confidence in the reliability of our solutions.
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customer support during production
We provide professional advisory services at every stage of production.
warehouse
Our warehouse is a professionally managed and secure facility that provides comprehensive storage solutions for a variety of products.
Our warehouse with an area of 1,500 m2 provides enough space to implement current projects without delays. Additionally, we maintain humidity and temperature control to ensure optimal storage conditions, especially for chemical materials and products requiring special treatment. We carefully manage our products by expiry date according to FIFO principles, ensuring that customers receive products with the longest possible lifespan.
- 1500 m2 of area
- high storage racks
- humidity and temperature measurement
- WMS system with data collectors for warehouse inventory management
IT solutions
We use advanced IT solutions that constitute the foundation of our efficient operating procedures. With modern IT systems and software tailored to our needs, we ensure efficient execution of orders.
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SAP
Integrated software for managing the entire company with functional extensions tailored to our needs.
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WMS
Warehouse management system.
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CAD
Professional software for designing individual solutions.
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BI Qliksense
Report visualization and advanced data analysis.
free consultation
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